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Surface protection and performance

Metal coatings
for bolts and fasteners

Processes backed by quality certificates and technical criteria for thickness, adhesion, coverage, corrosion resistance and inspection.

Corrosion protection
Five bolts with galvanized, zinc-plated, chromate, zinc flake and PTFE coatings

Technical alternatives

5 coating families

Documented quality

Traceability for every process.

Coatings applied to bolts, fasteners and metal components come with quality certificates issued in accordance with the applicable technical standards and validated by qualified technical staff.

Visual guide

Five coatings, five different behaviours.

Appearance helps identify the system, but the final selection must answer to the real service conditions.

01

Hot-dip galvanized

Matte silver grey

Immersion in molten zinc

02

Zinc plated

Bright silver

Zinc electroplating

03

Yellow chromate

Iridescent gold

Zinc with chromate passivation

04

Zinc flake

Grey with a lamellar texture

Heat-cured zinc flakes

05

Xylan / PTFE

Available in several colours

High-performance fluoropolymer

Bolts with red, green, blue, yellow, black, galvanized and zinc-plated coatings

Coating comparison

Colour, protection and performance for each application.

Colour makes it easy to tell coating alternatives apart; the technical selection always depends on the real service condition.

Standards and processes

Protection is specified, not improvised.

01

ASTM B633-23

Zinc electroplating and chromate passivation

Thin zinc coating with a smooth, bright finish. Passivation produces the characteristic iridescent yellow chromate appearance.

  • Light silver or blue-tinted coating
  • Iridescent yellow chromate
  • Thin, uniform film

Indicative application

Indoor use and applications where a clean appearance and thickness control matter most; it offers less resistance to prolonged outdoor exposure.

02

ASTM F1941-25

Zinc and zinc-alloy coatings for fasteners

Sets out requirements for electrodeposited coatings applied specifically to steel bolts, nuts and other fasteners.

  • Thickness and adhesion
  • Coverage and corrosion resistance
  • Post-treatments and inspection

Indicative application

Industrial fasteners whose coating must be documented against defined process, performance and inspection criteria.

03

ASTM A153-23 · ASTM F2329-23

Hot-dip galvanizing

Immersion in molten zinc followed by centrifuging to remove the excess, giving a thick, uniform layer with high corrosion resistance.

  • ASTM A153: hardware and non-threaded items
  • ASTM F2329: primarily threaded items
  • Matte grey, opaque and thicker coating

Indicative application

Standard industrial protection for outdoor use and environments with significant corrosion exposure.

04

ASTM F3393-24

Zinc flake coatings

Non-electrolytic system of zinc flakes, with or without aluminium, oven-cured to produce a uniform, highly adherent film.

  • Classification, thickness and adhesion
  • Controlled coefficient of friction
  • Corrosion, performance and inspection

Indicative application

High-strength fasteners and joints with controlled torque–tension requirements.

05

Heat-cured process

PTFE-based fluoropolymer · Xylan

Combines high-performance resins with dry-film lubricants to protect against corrosion, chemical attack, wear and abrasion.

  • Low coefficient of friction
  • Moisture repellency
  • Electrical insulation
  • Chemical, thermal and abrasion resistance

Indicative application

Applications requiring controlled friction, non-stick behaviour, anti-galling performance and durability in demanding environments.

Selection criteria

The ideal coating depends on the service conditions.

Assessing these factors makes it possible to define effective corrosion protection for the service life of the component.

  1. 1

    Exposure environment and corrosivity category to ISO 12944.

  2. 2

    Operating temperature and contact with chemical agents.

  3. 3

    Material and property class of the bolt or fastener.

  4. 4

    Applicable technical standards and expected service life of the component.

ASTM F3393-24

Advantages of heat-cured coatings.

The non-electrolytic process is particularly relevant for high-strength fasteners and complex geometries.

  • 01

    Resistance of up to 5,000 hours in salt spray testing, per a specification based on ISO 12944.

  • 02

    Free from hydrogen embrittlement, since no electrolytic process is involved.

  • 03

    Uniform film on complex geometries and threads, without excessive build-up.

  • 04

    Controlled coefficient of friction for torque–tension requirements.

  • 05

    A range of colours through final layers or topcoats.

  • 06

    High chemical and temperature resistance, depending on the system applied.

  • 07

    Modern formulations free of hexavalent chromium and low in volatile organic compounds.

Critical decisions

The coating is part of the safety and performance of the bolt.

This should not be treated as an optional decision: the environment, the strength of the fastener and the standard all shape the outcome.

01

Service life against corrosion

The question is not only which coating looks better, but how long the bolt must last before corrosion appears in its real environment.

02

Total cost of the decision

Choosing correctly from the start can reduce replacements, maintenance, downtime and the risk of incompatibility during installation.

03

Hydrogen embrittlement

A critical risk in high-strength fasteners when processes do not comply with the applicable standards and technical controls.

Coating selection

What level of protection does your fastener really need?

Share the material, property class, environment, temperature and expected service life. Our technical team will review the right alternative.